The trade originally started as a hand loom or cottage weaving industry,
dating back at least as far as the 18th century and possibly
earlier. The hand loom trade was still practiced until the
invention of the power loom which began to make inroads in the middle of
the 19th century. The power loom was motivated by steam engines,
and was obviously capable of producing much larger quantities of cloth
than the old hand loom.
The power looms came to Scotland in the early 1860's and at that
time, the muslin trade consisted, almost exclusively, of cloths which
were a plain weave and no pattern was discernible.
Towards the end of the 1860's and early 1870's, the jacquard
patterning mechanism was adapted for the power looms and factories
producing jacquard type cloths sprung up in and around Glasgow and the
South West of Scotland, many of them being situated here in the Irvine
Valley, which was also the Scottish center for the Nottingham Lace
Curtain Machine trade.
The weaving trade expanded in leaps and bounds, and it reached its
height of development in or around 1910, and continued a very high level
of activity up to the middle of the 1920's - the principal market for
the product by that time being the United States of America.
Around the mid 1920's, the market for the products started to
decline, and although at about that time there were some 35 firms
producing muslin weaves (mostly quite small firms) up to 2,000 looms
being employed, the trade began a steady decline from that time onwards.
The advent of World War 2 obviously helped to some extent to keep the
trade going, as textiles of any type were in great demand, but by 1948
the remaining firms locally only numbered 10, producing the muslin type
cloth and since then, all have now gone out of business with the
exception of the above company, who remain the sole producers of the
muslin type cloth (now known as Madras) in the world.
The name Madras was adopted for the particular type of weave
previously referred to as Muslin, around the beginning of the 20th
century. The reason for the name Madras being applied to the cloth
is not exactly clear, but the information has it that one of the larger
firms in Glasgow, by the name of Strang, were doing an enormous amount
of business in India, and they called one of their ranges of designs
Madras after the city of Madras in that country.
Designs proved to be exceptionally good sellers, so from that time
onwards, all cloths made in this type of weave were called Madras,
regardless of the design itself.
The Madras weave is a twist guaze, quite different from the ordinary
plain one and one ground weaves. The twist makes the ground less
liable to slip, and is obtained by using two reeds, one working against
the other. The design on the Madras is woven into the ground by
the use of jacquard patterning mechanism, leaving some of the weft
floating between the pattern heads. This floating weft is clipped
away by a machine, which very much resembles a stationary lawn mower,
leaving the pattern outline on the fine ground cloth.
The speed of operation of the Madras loom is exceptionally slow, up
to only 10 metres per day per machine being obtainable from a skilled
weaver - each weaver having to operate two machines. This accounts
principally for the relatively high cost of the article, and the other principal
reason is that, only the highest quality of yarns are used in the ground
effect, in order to minimize shrinkage and slippage.